Enginuity: Empowering innovation, engineering success
Research at the frontier of energy and materials.
R&D

Research at the frontier of energy and materials.

A dedicated research programme (led from our St Gallen centre) in high-power microwave technology, in-situ construction for the lunar surface, space-environment testing and circular-process systems.

Why we research

The same physics, pushed further.

Our R&D is not separate from our engineering: it is the same volumetric-microwave, process and simulation capability, applied to problems no one has solved yet. What we prove in the lab feeds directly into the plants we deliver, and the discipline of building high-power, safety-critical hardware for mining carries straight into our space work.

High-power microwave technology, Enginuity R&D
01915 MHz · 100–800 kW

High-power microwave technology

Over more than eight years we have designed, built and field-deployed some of the highest-power industrial microwave systems in operation, multi-hundred-kilowatt 915 MHz plants that heat mineral-rich rock volumetrically to induce thermal cracking ahead of mechanical excavation.

The same physics, hardware and safe-operation discipline now anchor our space and recycling research: volumetric dielectric heating, articulated waveguide applicators, Faraday shielding and closed-loop thermal control.

100 kW → 800 kW
Installed microwave power, modular solid-state to in-situ rigs
≈ 280–300 mm
Effective in-situ treatment depth on hard rock
> 100% gain
Penetration / cutting-rate improvement from volumetric heating
HFSS + MATLAB
Field-distribution modelling validated against field results
02In-situ ISRU · Patent pending

Lunar surface construction

A microwave method for converting loose lunar regolith into solid, load-bearing surfaces directly on the Moon, using only in-situ material, with no binders, water or aggregate shipped from Earth.

Regolith’s iron- and titanium-bearing minerals couple strongly to microwave fields, so energy is deposited throughout the volume and the material sinters and melts into a coherent solid without contact, tolerant of hard vacuum and abrasive, charged dust. Our first trial achieved coalescence to 280 mm in a single three-minute 915 MHz exposure.

Landing & ascent pads
Thick load-bearing slabs that suppress descent-plume ejecta
Roads & rover traverses
Stable, dust-controlled routes between sites
Foundation pads
Level bearing surfaces for habitats and equipment
Dust-mitigation zones
Stabilised crusts protecting seals, optics and suits
Lunar surface construction, Enginuity R&D
Space-environment simulation & testing, Enginuity R&D
03Vacuum · Thermal · Radiation

Space-environment simulation & testing

A deep-shaft environmental chamber that reproduces the conditions space hardware must survive, hard vacuum, extreme thermal cycling, altered gravity and radiation, so products can be qualified against representative lunar and orbital conditions in-house.

Operating our own test facility closes the develop–test–iterate loop before any flight commitment, and lets us qualify both our own systems and partners’ hardware. Separately patent pending.

Hard vacuum
Representative lunar and orbital pressure regimes
Thermal extremes
Hundreds of degrees of diurnal cycling
Altered gravity
Deep-shaft architecture for reduced-g regimes
Radiation
Environmental exposure for materials and electronics
04Material recovery · Beneficiation

Recycling & circular-process systems

Flow-sheets for recovering value from secondary and waste streams: beneficiation of complex feeds, developed from laboratory through pilot scale and into full circular-process design for the resource sector.

The same microwave, process and simulation tools we apply to ore and regolith carry directly into closing material loops: drying, separation, breakage reduction and recovery of secondary streams.

Material recovery
Flow-sheets for secondary & waste streams
Beneficiation
Upgrading of complex and low-grade feeds
Lab → pilot
De-risked scale-up before commitment
Circular design
Closing loops across the process
Recycling & circular-process systems, Enginuity R&D
Photograph · Site supervision, North West, 2023
Need a solution?

Let's build it together.

Send us a brief (even a rough sketch) and we will come back with how we would approach it, who would lead it, and what a first phase might look like.

[email protected]